Wannan jagorar yana yanke ka'idar don sadar da abubuwan da za a iya aiwatarwa - daga girman injin da ya dace don aikace-aikacen ku, zuwa ingantattun dabarun shigarwa, zuwa ayyukan kulawa na yau da kullun waɗanda ke haɓaka rayuwar sabis.
Zuciyar anorbital motorsaitin kayan aikin meshing ne na ciki - na'ura mai juyi (gear na waje) da kuma stator (gear ciki) - tare da ƙa'idar ƙira mai mahimmanci cewa rotor yana da ƙarancin haƙori fiye da stator. Lokacin da ruwa mai matsa lamba ya shiga cikin motar, yana tilasta rotor don yin motsi na orbital (planetary) a cikin stator. Ana watsa wannan motsi ta hanyar haɗin haɗin gwiwa na ciki zuwa mashin fitarwa, yana mai da motsin orbital zuwa fitarwa mai santsi.
Wannan ƙirar tana ba da fa'ida mai ma'ana: Maɗaukakin Maɗaukaki Mai Sauƙi (LSHT) . Ba kamar injunan vane ko piston ba, injinan orbital na iya samar da ƙarfi, barga mai ƙarfi kai tsaye a ƙaramin RPM ba tare da buƙatar mai rage kaya ba. Wannan yana da kima ga aikace-aikacen da ke buƙatar madaidaicin sarrafa saurin gudu da babban ƙarfin farawa ƙarƙashin nauyi mai nauyi.
Akwai saitunan stator na farko guda biyu:
Gerotor (stator-guda ɗaya): Stator zoben gear guda ɗaya ne na ciki. Tattalin arziki kuma abin dogaro ga matsakaicin matsakaicin hawan keke.
Geroler (kayan nadi mai nadi): Ana saka Rollers ko allura a cikin haƙoran stator, suna canza juzu'i zuwa juzu'i. Wannan yana haifar da inganci mafi girma, mafi kyawun juriya-nauyi, da mahimmancin rayuwa mai tsayi - manufa don ayyuka masu nauyi, manyan ayyuka.
Motar da ba daidai ba shine dalilin #1 na gazawar da wuri. Ƙarƙashin ƙima yana haifar da lalacewa mai yawa; oversizing sharar gida kudin da kuma rage gaba daya tsarin yadda ya dace. Mayar da hankali ga waɗannan sigogi masu mahimmanci guda huɗu:
Karfin juyi, Gudun & Matsuwa (The Triangle): Maɓalli (cc/rev) kai tsaye yana ƙayyadaddun fitowar ƙarfin ƙarfi - maɗaukakin ƙaura yana nufin ƙarin ruwa a kowane juyin juya hali, don haka ƙarfin juyi mafi girma, amma matsakaicin matsakaicin gudu. Koyaushe ayyana madaidaicin farawa (wanda yawanci ya fi ƙarfin gudu) da kewayon saurin aiki da ake buƙata kafin zaɓin ƙaura. Tsallake-bincike tare da lanƙwan aikin masana'anta - kar a taɓa ɗaukar motar da ke aiki a iyakar iyakarta; yi niyya ga mafi kololuwar inganci na tsarin matsi da bayanin martabar tsarin ku.
Matsi na Tsari & Yawan Gudu: Tabbatar da ci gaba da matsa lamba na na'urar wutar lantarki da mafi girman samuwa. Matsin lamba yana iyakance maƙarƙashiya mafi girma, yayin da kwarara ke ƙayyade babban saurin da ake iya samu. Kwatanta waɗannan da ƙayyadaddun ƙimar injin. Tabbatar cewa madaidaicin matsi na motar yana da madaidaicin tazara mai aminci sama da kololuwar tsarin ku (amfani da bawul ɗin taimako da aka saita daidai).
Loading & Shaft Loading: Bayan ƙirar gungu da girman flange, ana yawan yin watsi da ƙarfin lodin radial akan mashin fitarwa. Idan kuna hawa sprocket, puley, ko bel ɗin kai tsaye akan shaft, ana gabatar da manyan lodin gefe. A irin waɗannan lokuta, dole ne ka zaɓi mota mai ɗaukar nauyi mai nauyi kuma ka tuntuɓi ginshiƙi mai ƙima na radial na masana'anta. Yin watsi da wannan yana haifar da gazawar ɗaukar nauyi da sauri da zubewar hatimi.
Muhalli & Bukatun Musamman: Don matsananciyar yanayin yanayi, yanayi mai ƙura, ko mahalli mai zafi, ƙididdige hatimai da aka haɓaka (misali, Viton ko HNBR) da kayan da ba za su iya lalata ba. Don aikace-aikacen da ke buƙatar ƙarfin birki ko fahimtar saurin, la'akari da haɗaɗɗen zaɓuɓɓuka kamar bawul ɗin birki, tachometers, ko bawul ɗin sarrafawa daidai gwargwado.
Injin da aka zaɓa daidai zai iya yin kasawa da sauri idan an shigar da shi ba daidai ba. Bi waɗannan matakan da ba za a iya sasantawa ba:
Madaidaicin Haɗin Tashoshi: Dubawa sau biyu gano tashar tashar jiragen ruwa - Matsi (P), Komawa (T), da Magudanar ruwa (L) . Matsakaicin magudanar ruwa yana da mahimmanci: dole ne a sake bututu daban-daban zuwa tanki tare da matsananciyar baya (yawanci <5-10 mashaya, tuntuɓar ƙayyadaddun bayanai). Kada a taba toshe tashar magudanar ruwa - yin hakan zai busa hatimin ramin nan da nan.
Fitowar Tsarin Kafin Farawa: Kafin haɗa motar, zubar da dukkan tsarin na'ura mai aiki da karfin ruwa (hoses, bawuloli, masu sanyaya) tare da ruwa mai tsafta don cire tarkacen walda, datti, ko tarkace da aka bari daga shigarwa. Abubuwan gurɓataccen abu da aka gabatar yayin saiti shine babban dalilin lalacewa da wuri.
Tsarin Farko na Farko: Don sababbi ko ingantattun injuna, gudanar da naúrar a kashi 30-50% na nauyin da aka ƙididdigewa na kusan mintuna 30-60 kafin aiki da cikakken lodi. Wannan yana ba da damar gears na ciki da bearings su yi haɗin gwiwa da kyau kuma yana daidaita sharewar ciki, yana ƙara tsayin daka sosai.
Tuna ka'idar zinare: 90% na gazawar injin injin ruwa yana komawa zuwa gurɓataccen ruwa ko rashin yanayin zafin ruwa mara kyau. Kulawa ba na zaɓi ba - shine tsarin rayuwar kayan aikin ku.
Gudanar da Ruwa - Babban fifikonku na #1:
Tsafta: Tsaftataccen barbashi suna aiki azaman fili mai ɓarna, sanye da madaidaicin injin rotor-stator. Wannan yana ƙara zubewar ciki, yana saukar da ingancin ƙara, kuma yana rage juzu'i. Nuna matakin tsabta na ISO 4406 18/16/13 ko mafi kyau, kuma bincika/maye gurbin matatun dawowa akai-akai. Yi amfani da alamar matsi na daban akan mahallin tacewa.
Danko & Zazzabi: Mafi kyawun kewayon danko shine 20-43 cSt a 50°C. Kula da zafin mai ƙasa ƙasa 60°C don ci gaba da aiki; kada ya wuce 85 ° C ko da a kan tudu. Babban yanayin zafi na bakin ciki mai, yana rage lubricity da haɓaka lalata hatimi. Ƙananan yanayin zafi yana ƙaruwa da ja, yana haifar da cavitation da jinkirin farawa. Shigar da ma'aunin zafin jiki da mai sanyaya idan ya cancanta.
Kada Ka Taba Cakuda Nau'in Ruwa: Kada a yi amfani da man inji a madadin ruwan ruwa. Kunshin abubuwan da suke ƙarawa ba su dace ba. Hadawa na iya haifar da kumburin hatimi, kumfa, fenti, da gazawar bala'i. Koyaushe yi amfani da ƙimar ruwa mai ruwa da aka ba da shawarar OEM.
| Alama | Dalili mai yiwuwa (s) Tushen | Aiki Gyara |
|---|---|---|
| Gudun da ba a daidaita ba / firgita / rarrafe | 1. Ciwon iska a cikin ruwa 2. Rashin daidaituwar samar da ruwa 3. Yawan zubewar ciki (sawayen kaya) | 1. Bincika layin tsotsa don zub da jini & iska mai jini 2. Duba famfo da bawul ɗin taimako don sauye-sauye 3. Yi gwajin yabo; sake ginawa ko maye gurbin idan an sawa |
| Asarar juzu'i / kasa fitar da kaya | 1. Tsarin tsarin ya yi ƙasa sosai 2. Kewayon ciki (rotor/stator wear) | 1. Duba saitin bawul ɗin taimako & fitar da famfo 2. Auna yanayin magudanar ruwa - babban kwarara yana nuna lalacewa |
| Fitar mai na waje | 1. Shaft hatimi tsufa ko lalace 2. Magudanar layin baya-matsi ya yi yawa 3. Sako da kusoshi masu hawa | 1. Sauya hatimi da nau'in daidai 2. Buɗe layin magudanar ruwa & bincika ƙuntatawa 3. Re-torque bolts zuwa ƙayyadaddun bayanai |
| Hayaniyar mara al'ada / jijjiga | 1. Misalignment ko sako-sako 2. Dankowar ruwa yayi tsayi da yawa / iska | 1. Gyara shaft & ƙara haɗin haɗin gwiwa 2. Duba zafin mai & tsotsa strainer |
Shigar da waɗannan cikin shirin kiyaye kariya na kariya:
Mako-mako: Bincika zafin jiki na waje (amfani da ma'aunin zafi da sanyio na infrared) kuma sauraron ƙwanƙwasa da ba a saba gani ba.
Wata-wata: Bincika duk kayan aikin bututu da hatimi don kuka.
Kwata-kwata: Ɗauki samfurin mai kuma aika shi don bincike na yanayi - haɓaka matakan ƙarfe, jan ƙarfe, ko barbashi silicon alamun gargaɗin farko ne na lalacewa na ciki tun kafin aikin ya faɗi a bayyane.
A rotaryOrbital hydraulic motordokin aiki ne mai ƙarfi kuma abin dogaro idan aka yi masa magani daidai. Nasarar ta ta'allaka ne a cikin ginshiƙai uku: ƙimarta shi daidai don bayanan bayanan ku na zahiri, shigar da shi tare da daidaiton tiyata, da kiyaye lafiyar ruwa a matsayin horon da ba za a iya sasantawa ba. Lokacin da ake shakka, ko da yaushe koma zuwa ƙayyadaddun maɓallan ayyuka na masana'anta da tazarar sabis - kuma kar a yi jinkirin haɗa injiniyoyin aikace-aikacen su don haɗaɗɗun hawan aiki ko haɗin kai na al'ada.
Idan kuna buƙatar ƙarin bayani akan kowane takamaiman al'amari - kamar cikakken lissafin nauyin radial, zaɓin bawul ɗin haɗaɗɗen, ko zaɓin rufewa mai zafi - da fatan za a sanar da ni kuma zan iya faɗaɗa.
